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  • Adhesive

    • Loctite

      • EA E-40HT

      • DP420

      • DP460

      • Hysol E‐120HP

  • Tube and metal prep

    • Aluminum etching and Alodine coating to prevent corrosion and increase bond strength

      • West  System 860 Aluminum Etching Kit

      • DuPont Acid Etch and  Alodine solutions

    • Submerge Aluminum in etch solution, then submerge in non-diluted Alodine solution

  • Aluminum stock for insert

    • Check for appropriate lengths

      • Bond length increases linearly with bond strength

    • Gap 0.004 - 0.012 in for hot bonding

    • Gap 0.008 in for cold bonding

    • Carved aluminum, tapped for fitting a bearing insert

    • create shoulder only for grabbing in tensile test

    • In MIT paper, flashbreaker tape was used to add thickness at the end of the insert to create equal spacing and center insert.

Process for Insert Tensile Test

  1. Cut CF tube into ~3-5 inch sections

ASTM D 695 (compression test)

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Inner Diameter of the Push rod - 0.437"

Inserts: has to be slightly smaller than the inner diameter

  • Where to buy: 

    • McMaster - Carr (Current)

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