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We can assume that all of the power loss will be converted to heat, therefore the heat generated will be considered 43.78W. For the sake of simplicity, we are also assuming all of this heat is being transferred to the heat sink attached to the motor controller. Also, the airflow will not be evenly distributed across each fin, but for the sake of simplicity we are assuming it is. (assume 36 fins)

Q = hAtotal​(Tobject−Tambient) (Newton’s Law of Cooling)

Atotal = (((2 fin height length) number of fins) + (length width) (0.592m²)

Pr = 0.71 (Prandtl number for air)

Re = ρvL/μ​ (reynold’s Reynold’s number)

v = Q / A (Air velocity caused by fans) (250.497m/s)

  • Q = Volumetric flow rate (1.26 m³/s), 1CFM=0.0283m3/s

  • A = Cross-sectional area through which the air flows (0.00503m²)

  • ρ is the air density (typically 1.2 kg1200 g/m³ at room temperature).

  • v is the airflow velocity (m/s), which can be estimated from the fan's specifications.

  • L is a characteristic length (such as the length of a fin).0.250m)

  • μ is the dynamic viscosity of air (0.

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  • 01918 g/ms)

Nu = 0.023 ⋅ Re0.8 ⋅ Pr0.33 ⋅ (L/D​)0.5 (Nusselt’s number for airflow parallel to fins)

  • L = Length of the fin (in the direction of the flow, 0.250m)

  • D = Characteristic dimension (fin height, 0.027m)

Nu = hL/k

  • h: is the heat transfer coefficient 

  • L: is the characteristic length (0.250m)

  • k: is the thermal conductivity air (0.026 W/mk)

h = (0.023 ⋅ Re0.8 ⋅ Pr0.33 ⋅ (L/D​)0.5 ⋅ k)/L

Q = ((0.023 ⋅ Re0.8 ⋅ Pr0.33 ⋅ (L/D​)0.5 ⋅ k)/L)Atotal​(Tobject−Tambient)

Q = ((0.023 ⋅ ρvL/μ​0.8 ⋅ Pr0.33 ⋅ (L/D​)0.5 ⋅ k)/L)Atotal​(Tobject−Tambient) (heat transferred

Q =