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Analysis of Casting Mechanism

Ideal Motion Profiles:

Output Link

The output link for the casting mechanism ideally would start in the back position and once in motion will whip forward to bring the link to the final casting position.

Displacement of Output 

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Linear Velocity of Output

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Linear Acceleration of Output 

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Input Link

The input link for the casting mechanism is connected to the ground link that moves with the output link of the positional adjustment mechanism to move the output link of the casting mechanism.

Displacement of Input 

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Linear Velocity of Input 

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Linear Acceleration of Input 

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Mobility Calculation (Grubler's Equation):

Gruebler's Equation is vital for calculating the mobility of robotic mechanisms. It helps determine a mechanism's degree of freedom by considering the number of links, joints, and their respective degrees of freedom. Below is the calculation to determine the mobility of our casting mechanism design.

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Mechanical Advantage of Output/Input

The mechanical advantage of the output was determined using the kinematic velocity data obtained from analysis. By assuming power is preserved throughout the mechanism, we can plot the input velocity divided by the output velocity at each point in time to give mechanical advantage of the mechanism. 

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Connector Rectangle (3D)

In our prototype, we were able to accomplish 3D motion with the mechanism. To do this we created a piece called the Connector Rectangle, shown below, that was attached to the positional adjustment mechanism ground link and the casting mechanism link 3. The casting mechanism link 3 had a rectangular slot at a 45° to be able to attached to the positional adjustment mechanism ground link perpendicularly.

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Animation showing linkage operation in the full range

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Analysis of Positional Adjustment Mechanism

Ideal Motion of Link 1:

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Displacement and linear velocity for one full rotation of link 1:

Input - 15 rpms

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Physical Prototype

For this submission, we Image Added

In the beginning stages of the project, we needed to build a functional prototype that shows working proof of concept by displaying the manual powered full range of motion of the mechanisms for the autonomous fishing rod.  As seen through the analysis and iterations of the fishing rod, we were able to build a prototype that displays the casting in 3 planes of motion. With these upcoming weeks we will be fine tuning the design for the final project submission. After building the prototype, we were able to identify any issues needed to be resolved in future design iterations.  


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Iteration

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of Initial Design 

Casting Mechanism Design 

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This rectangle was used to connect achieve 3D motion by connecting the position adjustment mechanism (XY plane) with the casting mechanism (ZY plane) and maintain while maintaining the angle of link 3.  The casting mechanism link 3 had a rectangular slot at a 45° to be able to attached to the positional adjustment mechanism ground link perpendicularly.


Final Casting Mechanism 

The final design shows the results of iteration. The ground link and link 3 were adjusted to connect to the position adjustment mechanism and the design iteration of link 4 (output link) with a bearing was chosen for the final prototype. 

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Final CAD of Prototype (Connection between our two mechanisms not pictured, connector rectangle):



Bill of Materials

Most of the parts needed for this project are provided by the RMD class or can be purchased at TIW. There are two items that will need to purchased for the fishing rod, the fishing wire and a linear actuator. In our initial brainstorm, we were considering using the linear actuator to translate between the two planes of motion for the design. However, during the prototype phase, we were trying to find a solution before purchasing the linear actuator. 

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