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One ballast box assembly shown in above pic
attachment to frame: 6 of this https://www.mcmaster.com/3039T15/ and 6 of this https://www.mcmaster.com/3039T16/
Plasma cutter assembly with dashboard & dashboard supports to save $$
- Plasma cutter bed size: 36"x24"
- New 36"x24"1/8" stock to fit plasma cutter bed size:
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Driver Shields:
- Side Back (x2):
- Side Front (x2):
- Top Shield:
- Steering Rack Shield: 286.82 x 473 x 4 mm
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- Two 36in x 24in x 4mm corrugated plastic sheets from home depot will be sufficient: https://www.homedepot.com/p/Coroplast-36-in-x-24-in-x-0-157-in-4mm-White-Corrugated-Twinwall-Plastic-Sheet-COR-2436/202090128
- Hand cut or could POSSIBLY Plan to laser cut these at pickle
- SDS: https://www.coroplast.com/wp-content/uploads/Coroplast-standard-sheets-SDS-06-07-19.pdf
Driver Shield Purchasing Assembly:
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All driver shields besides steering rack shield shown in pic above
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Seat Back & Headrest: CAN THIS BE WELDED TO FRAME?? SO SHOULD IT BE ALUMINUM OR STEEL
Seat Back: 570mm x 535mm x 1/8in
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Seat Back & Headrest Backing Purchasing Assembly:
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Belly Pan:
Plasma Cutter Purchasing Assembly:
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Dashboard:
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Plate:
- 330mm x 105mm
- 13 x 4.14 in
Triangle Supports (x4):
- 105mm x 25.51mm
- 4.14 x 1 in
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Pedal Box:
- Connecting cubes (x2): 35 x 25 x 25 mm
- stock size for both in 1 piece: 2"x1"x1.5" T6 6061
- Accel mounting tab: 70.75 x 24 x 20mm
- Brake mounting tab (x2): 39 x 27 x 20 mm
- stock size for 2 accel tabs and 1 brake tab: 2"x3"x1.1" A36
- Pedal Base: 193 x 335 x14 mm
- Pedal arms (x2): 218.3 x 30 x 10 mm
- Foot Pads (x2): 40 x 80 x 7 mm
- Accelerator/brake tabs to be attached to pedal arms (x6): 35 x 20 x 5mm
- Wave springs: https://www.mcmaster.com/products/springs/stacked-wave-disc-springs-7/
- Pipe: length- 84 mm (x2 is 6 and 3/4" in length), dia- 13 mm (9/16")
- Potentiometer: https://utsvt.slackp3america.com/archives/C013F4XGG58/p1709427960675079?thread_ts=1709415040.495929&cid=C013F4XGG58slpc-series/
- Brake cylinders (x2): https://tiltonracing.com/product/78-series-master-cylinders/
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- Gas cylinder: 15mm dia, 9.1733in extended length, 6.8111in compressed length
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Misc:
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- Radio:
- Radio holder:
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- Roll cage foam: https://www.rollbarpadding.com/product/id-33
- Seatbelt
- Seatbelt Mounts: HAVENT STARTED
- Roll cage padding: https://www.rollbarpadding.com/product/id-33
- ~187in of padding needed, sold as a set of two 36" sticks. Should buy 3, maybe 2 if we are looser w regs.
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Part Name | Material | Thickness | Quantity | |
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Base | A-36 Steel | 1" | 21 | Base |
A-36 Steel Arm | T6 6061 Aluminum | 1/2"1 | 2 | |
ArmFoot pad | T6 6061 Aluminum | 1/2" | 2 | Foot pad3 |
Small tab w/small hole | T6 6061 Aluminum | 1/2"2 | 4 | |
Small tab w/big hole | T6 6061 Aluminum | 1/2" | 62 | |
Top panel | T6 6061 Aluminum | 1/8" | 2 | |
Side panel | T6 6061 Aluminum | 1/8" | 4 | |
Bottom panel | T6 6061 Aluminum | 1/8" | 2 | |
Front panel | T6 6061 Aluminum | 1/8" | 2 | |
Back panel | T6 6061 Aluminum | 1/8" | 2 | |
EVERYTHING BELOW NOT WATERJET | ||||
Cube | T6 6061 Aluminum | 1" | 2 | |
Accelerator tab | A-36 Steel | 1" | 1 | |
Brake tab | A-36 Steel | 1" | 2 | |
BELOW NOT FINALIZED YET | ||||
Seat back | A-36 Steel | 1/816" | 1 | |
Head restraint | A-36 Steel | 1/816" | 1 | |
Dashboard |
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