Ballast box (x2):
- Top/Bottom (x2): 150 x 200 x 1.59 mm
- Front/Back (x2) : 200 x 200 x 1.59 mm
- Side (x2): 200 x 147 x 1.59 mm
- Hinge (x2):
- L brackets to attach ballast box panels- will cut in-house (L brackets currently at pickle)
Stock for Ballast:
- T6 6061 Aluminum from Westbrook
- 44 x 20 x 1/8 or 1/16 in
Ballast Box Purchasing Assembly:
One ballast box assembly shown in above pic
Driver Shields:
- Side Back (x2):
- Side Front (x2):
- Top Shield:
- Steering Rack Shield: 286.82 x 473 x 4 mm
Stock for Driver Shields:
- Two 36in x 24in x 4mm corrugated plastic sheets from home depot will be sufficient: https://www.homedepot.com/p/Coroplast-36-in-x-24-in-x-0-157-in-4mm-White-Corrugated-Twinwall-Plastic-Sheet-COR-2436/202090128
- Plan to laser cut these at pickle
- SDS: https://www.coroplast.com/wp-content/uploads/Coroplast-standard-sheets-SDS-06-07-19.pdf
Driver Shield Purchasing Assembly:
All driver shields besides steering rack shield shown in pic above
Seat Back & Headrest: CAN THIS BE WELDED TO FRAME?? SO SHOULD IT BE ALUMINUM OR STEEL
Seat Back: 570mm x 535mm x 1/8in
Headrest Backing: 490mm x 103mm x 1/8in
Seat Back & Headrest Backing Purchasing Assembly:
Dashboard:
- Buttons plate: NEED NEW DIMENSIONS
- Big backing plate: NEED NEW DIMENSIONS
Pedal Box:
- Connecting cubes (x2): 35 x 25 x 25 mm
- stock size for both in 1 piece: 2"x1"x1.5" T6 6061
- Accel mounting tab: 70.75 x 24 x 20mm
- Brake mounting tab (x2): 39 x 27 x 20 mm
- stock size for 2 accel tabs and 1 brake tab: 2"x3"x1.5" A36
- Pedal Base: 193 x 335 x14 mm
- Pedal arms (x2): 218.3 x 30 x 10 mm
- Foot Pads (x2): 40 x 80 x 7 mm
- Accelerator/brake tabs to be attached to pedal arms (x6): 35 x 20 x 5mm
- Wave springs
- Pipe: length- 84 mm, dia- 13 mm
- Potentiometer: https://p3america.com/slpc-series/
- Brake cylinders (x2): https://tiltonracing.com/product/78-series-master-cylinders/
- Gas cylinder: 15mm dia, 9.1733in extended length, 6.8111in compressed length
Misc:
- Radio:
- Radio holder:
- Roll cage foam: https://www.rollbarpadding.com/product/id-33
- Seatbelt
- Seatbelt Mounts: HAVENT STARTED
| Part Name | Material | Thickness | Quantity |
|---|---|---|---|
| Base | A-36 Steel | 1" | 1 |
Arm | T6 6061 Aluminum | 1/2" | 2 |
Foot pad | T6 6061 Aluminum | 1/2" | 3 |
Small tab w/small hole | T6 6061 Aluminum | 1/2" | 4 |
Small tab w/big hole | T6 6061 Aluminum | 1/2" | 2 |
Top panel | T6 6061 Aluminum | 1/8" | 2 |
Side panel | T6 6061 Aluminum | 1/8" | 4 |
Bottom panel | T6 6061 Aluminum | 1/8" | 2 |
Front panel | T6 6061 Aluminum | 1/8" | 2 |
Back panel | T6 6061 Aluminum | 1/8" | 2 |
| EVERYTHING BELOW NOT WATERJET | |||
| Cube | T6 6061 Aluminum | 1" | 2 |
| Accelerator tab | A-36 Steel | 1" | 1 |
| Brake tab | A-36 Steel | 1" | 2 |
BELOW NOT FINALIZED YET | |||
Seat back | A-36 Steel | 1/16" | 1 |
Head restraint | A-36 Steel | 1/16" | 1 |
Dashboard |