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Fabrication and Assembly:

We designed this robot to be fabricated mostly from 3D printed PLA filament to avoid machining. After conducting gear analysis we are able to use two identical large gears to drive the system. The servo interfaces one of the 3D printed links via a cutout. The two links of the mechanism have fillets to connect the raised spacer part of the link with the main body. This is to ease the stress concentrations from sharp edges. Finally, we add metric screws with enough length to account for the spacers, as well as bearings when needed. An important consideration is the tolerance of the holes in the 3D printed plastic (~0.05mm). Here is a render of the final CAD assembly.



Electronic Components:



Bill of Materials:

This table includes all materials that have currently been purchased. Materials will be added as we purchase them.

Part Name/NumberQtyCost/piecePurchase Link
M3 Screws19N/AProvided Materials
M3 Nuts10N/AProvided Materials
Ball Bearings3N/AProvided Materials
1/4'' Aluminum Round Rod1N/AProvided Materials

Baltic Birch Plywood 12" x 20" 6mm (~1/4 inch)

3$5.62

TIW

Baltic Birch Plywood 12" x 10" 6mm (~1/4 inch)

1$2.81

TIW

Arduino Uno

1N/A

Provided Materials

L298n Motor Driver

1N/A

Provided Materials

DC Motor

1N/A

Provided Materials

Servo Motor

1N/A

Provided Materials

Servo Arm set

1$8.97

http://tiny.cc/o4cxxz

Wires

14N/A

Provided Materials

9V Battery

1N/A

Provided Materials

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