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Analysis of Casting Mechanism

Ideal Motion Profiles:

Output Link

The output link for the casting mechanism ideally would start in the back position and once in motion will whip forward to bring the link to the final casting position.


Displacement of Output 

 Figure 23. xx


Linear Velocity of Output


 Figure 24. xx


Linear Acceleration of Output 


 Figure 25. xx


Input Link

The input link for the casting mechanism is connected to the ground link that moves with the output link of the positional adjustment mechanism to move the output link of the casting mechanism.


Displacement of Input 


 Figure 26. xx


Linear Velocity of Input 


 Figure 27. xx


Linear Acceleration of Input 


 Figure 28. xx


Mobility Calculation (Grubler's Equation):

Gruebler's Equation is vital for calculating the mobility of robotic mechanisms. It helps determine a mechanism's degree of freedom by considering the number of links, joints, and their respective degrees of freedom. Below is the calculation to determine the mobility of our casting mechanism design.

 Figure 29. xx


Mechanical Advantage of Output/Input

The mechanical advantage of the output was determined using the kinematic velocity data obtained from analysis. By assuming power is preserved throughout the mechanism, we can plot the input velocity divided by the output velocity at each point in time to give mechanical advantage of the mechanism. 

 Figure 30. xx

Animation showing linkage operation in the full range

 Figure 31. xx

Analysis of Positional Adjustment Mechanism


Ideal Motion of Link 1:

 Figure 32. xx


Displacement and linear velocity for one full rotation of link 1:

Input - 15 rpms

 Figure 33. xx                                                                                   Figure 34. xx

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