Ergo Manufacturing Timeline

Now - 2/24 Get all new Ergo designs reviewed and approved (pedal box, dashboard, communications)

Determine dimensions for stock
Order stock
- Water-jet aluminum jig plates, ballast boxes, seat back, head restraint, dashboard, pedal base, foot pads (?)

2/17- Top Shell Holder

Purchase wood, foam tape, L-brackets
Assemble and finish top shell holder before Aero layup
Determine Handbrake placement

~~2/24-3/9 Aluminum Frame Jig~~ Handed over to Dynamics on 2/17

~~Mill blocks~~
~~CNC plates, tabs (don't know if buying or making)?~~
~~Cut bars to length~~

3/2-4/13 Pedal Box

Order pedal arms, wave spring, connector rod
Waterjet - pedal base, foot pad, connector cubes
CNC - pedal base, mounting tabs,
Weld mounting tab to base

AFTER 2/24 - Will be parallelized

Find fans for driver cooling
Buy & cut driver shields
Buying pedal arms, acquiring brake cylinders & accelerator cylinder
Buy hinges, L-brackets, pipe clamps for ballast boxes
Order roll cage foam
Buy seat, back, and head restraint foam & epoxy
Steering wheel grip tape
3D print radio holder

Biggest concern is not knowing what we already have (and where is it) vs what we need to buy

Purchase requests- what if we don't know exactly what we need to buy yet (for ex top shell holder we may need to buy foam tape, wood, and L brackets) does this have t be finalized before we go buy

Ordering stock - how to request this and what does the timeline usually look like after you order it

same with water-jetting, welding (this is in-house but is there only a certain time-frame we can do this?)
water jetting- westbrook metals - get a quote

CNC - none of our members are CNC trained, we will likely need this for pedal base/mounts

Waterjet:

seat back
seat headrest
ballast box x 2
belly pan
pedal base
pedals/foot pads/wave springs
brake/accelerator mounts
dashboard

order/buy:

driver shields (is steering shields still needed?)
seat bottom/back foam
steering wheel grip
pedal arms
brake/accel cylinders?
cube-shaped brake connectors?
aluminum jig plates/blocks/tabs/rod end bolts
ballast box hinges/pipe clamps

2/3 - ~~Laser cut and assemble top shell holder~~ laser cut top shell holder, pedal box fea/aluminum frame jig design

2/10 - Design day/aluminum frame jig plates/cut bars to length, possibly cut our own L-brackets for top shell holder

2/17 - assemble top shell holder/purchase parts of top shell holder, purchase driver shields and seat foam

2/24 - aluminum frame jig plates/cut bars to length

3/2 - aluminum frame jig plates/cut bars to length

3/9 - spring break

3/16 - spring break

3/23 - pedal base/mounts/foot pad/brake connector

3/30 - pedal base/mounts/foot pad/brake connector

4/6 - 3D print radio holder

4/13 -

4/20 -

4/27

5/4

5/11

5/18 - cut driver shields and seat foam, epoxy grips to wheel & add grip tape of some sort to it