2024-11-12 Leads Meeting

 Attendance

Michael Mohn
Philip Bortolotti
Hardhik Sripuram
Gerard Cardenas
Pratyush Patra
Diya Rajon
Lakshay Gupta
Andrew Yin
Pablo Romero
Frank Li
Parthiv Shah
Noah Hickman
Harshit Dalmia
Jason Heston

General Updates

  • PVDR is due from you guys Wednesday at Midnight

  •  

 Goals

  • Goals

 

 

 


Operations

  • Electrify was successful

    • thank you to everyone who helped out

  • Austin Auto Festival this weekend so just more outreach this weekend

Chief Engineer


 System Updates

Controls:

Updates

  • Motor Controller isn’t working (CAN Issues)

  • Ongoing Pedals work

  • First draft lighting board schematic done

  • Good progress on rear camera

  • Leader layout has begun

Week Plan

  • meeting with Eliana tomorrow to finish schematic

  • Pickle tonight to fix MC

Upcoming Deadlines

  • Nov 13, 2024 first draft pedal schematic

  • Nov 16, 2024 reviewed pedals schematic

  • Nov 16, 2024 backup camera feasibility

  • Nov 16, 2024 documentation on MC parameters, purchase MC if issues cannot be resolved

BPS:

Updates

 

Week Plan

 

Upcoming Deadlines

 

Power Generation:

Updates

  • MPPT ADC breakout board review

  • Starting MPPT fw makefiles

  • Array layout w/ Jason

  • Temp and Irradiance sense board schematic start

  • constant current driver re make schematic

  • PV capture database implementation complete; continuing database manager

  • training loop for model works :DD

Week Plan

  • finish up array layout w/ jason & send it to d2

 

Upcoming Deadlines

 

 

Data Acquisition:

Updates

  • Array and battery sim are hard

  • Leaderboard progress continues

Week Plan

  •  We try our hand at the challenges placed before us

Upcoming Deadlines

Nov 16, 2024 - RF Receiver Schematic

Nov 16, 2024 - IMU/RPM board proposal

 

Power Systems:

Updates

  • Power board layout 95% complete. Will get done very soon.

  • Board orders will go out very soon (eFuse test board, contactor driver, dataacq env board, active precharge (maybe))

Week Plan

  • Battery manufacturing (spotwelding) will begin next workday

  • Continue board development

 

Upcoming Deadlines

Electromechanical:

Updates

  • critical hardware back in car and harnessed

  • mock cooling intake done to send to regs

  • ready to manufacture mock modules

  • start characterization of a few cells with ps

Week Plan

  • have all battery box panel cutouts finished and dxfs created for waterjet

    • only layups will be a blocker then

 

 

Upcoming Deadlines

EOD Sat - BB waterjet files

 

Body:

Updates

  • Frame

    • first frame iteration finished → simming to begin

    • initial composite research finished → sandwich panel design and mount design next

  • Ergo

    • drivers sized → driver model can be finalized this week

 

 

 

Week Plan

Frame

  • start simulating frame → get initial data for first iteration

  • create initial design ideas for frame jig

Ergo

  • continue working on steering wheel designs

  • finish up daybreak pedal box changes (test pedal jig, finish design)

  • start work on next gen seat

 

Upcoming Deadlines

Nov 16, 2024 - Roll cage position/dimensions set
Nov 16, 2024 - Driver Model finalized

Dynamics:

Updates

  • Unsprung: Unsprung ran sims on axle diameters, tried out SKF Sim Quick Pro for bearing and trailing arm geometry began development

  • Suspension: Suspension researched adams kinematics software, Kayla worked on refining her sketch to find non-hdpts defined values, trailing arm geometry began development

  • Steering: Steering worked on bump steer research + created a 3D sketch for Ackermann because I had anti for some reason + found the C factor of the old steering rack on the car + found issues with steering placement relative to the bounding box that we have + found a steering geometry that should work for new gen

 

Week Plan

  • Unsprung: 2 upright designs, 2 hub designs for Sami, Sumi, and Sohan. Jonathan works on rear swingarm which shows methods of motor and caliper mounting

  • Steering: Research bump steer optimization and have it implemented in CAD by workday

  • Suspension: Carter secures adams/dynatune, La’akea sims pushrods, Oliver sims control arms, Manas works with Jonathan on refining trailing arm hdpts

 

Upcoming Deadlines

Nov 9, 2024 - Location of steering rack (code is broken, talking to Jacob about it. Will try to get a value that is worst case though.) - Steering
Nov 9, 2024 - Length of tie rods (code is broken, talking to Jacob about it. Will try to get a value that is worst case though.) - Steering
Nov 9, 2024 - Steering rack extender length (code is broken, talking to Jacob about it. Will try to get a value that is worst case though.) - Steering
Nov 2, 2024 - Backup tires that aren’t Bridgestone are decided - Unsprung
Nov 16, 2024 - Brake calipers and rotor size decided (Arav needs to get us this data) - Unsprung
Nov 8, 2024 - Model bending forces and moments on the axle (working on throughout the week) – switched to doing sims instead - Unsprung
Nov 8, 2024 - Axle diameter decided (doing the calcs for it throughout the week) - Unsprung
Nov 16, 2024 - Axle length (already have somewhat of an idea) – switched to doing sims instead - Unsprung
Nov 16, 2024 - Upper steering architecture selected (is in talks with ergo and suspension)- Steering
Nov 16, 2024 - Bump steer design optimization - Steering
Nov 16, 2024 - Finalize brakes and rotor config (Arav needs to get us this data) - Unsprung
Nov 23, 2024 - Caliper and motor mount for Swingarm - Unsprung + Suspension
Nov 23, 2024 - Decide bearings - Unspung
Nov 9, 2024 - Suspension non hardpoint critical values decided - Suspension
Nov 16, 2024 - Version 1 of Upright design in CAD - Unsprung
Nov 16, 2024 - Version 1 of Hub design in CAD - Unsprung
Nov 16, 2024 - Suspension Geometry Finalized - Suspension

Aeroshell:

Updates

  • Aerodynamics

    • Members have been taught ANSYS

  • Composites

    • Battery box layup, worked on resin infusion research and test fixtures for composite panels

 

 

Week Plan

  • Aerodynamics

    • Everyone have a sim done of the parts that they have made by next workday

    • Getting into the flow of make variation, sim variation

  • Composites

    • Battery box, first frame panel test subject, maybe machining test fixtures (not sure on this yet, depends on materials), design molds for wire cutter

 

Upcoming Deadlines

Nov 16. 2024 - all members have run sim

 Action items

 Decisions