2024-12-3 Leads Meeting

 

 Attendance

Michael Mohn
Philip Bortolotti
Hardhik Sripuram
Gerard Cardenas
Pratyush Patra
Diya Rajon
Lakshay Gupta
Andrew Yin
Pablo Romero
Frank Li
Parthiv Shah
Noah Hickman
Harshit Dalmia
Jason Heston

General Updates

  • Come to elections

  • submit pr’s please

  • we should do a movie night this weekend

  • we only got slightly shit on in pvdr

  • winter gala probably not happening

  • how are 1-on-1’s going

  • pickle is dirty :(

Operations

Updates

CR

  • Annika

    • working on getting the oscilloscopes (need purchase update from y’all)

    • tentative ship date for the transducers is 12/12

  • Niloo

    • Working on cowtown materials for massive foam blocks

    • still on the hunt for solar cells and stuff (need some responses from Andrew)

    • Working on smaller foam machiners

  • Arav

    • brakes and stuff, not much from him yet

  • Jackson

    • Mainly monetary right now

PR

  • Big things to come with ePlan

    • bi-weekly videos with their production team for mini-series

    • USA President and Global President slated to attend unveiling

      • hopeful unveiling partners

    • We need to begin using the software so that we can get into using the stuff for videos

      • these videos will be on ePlan website and socials and we can use as well

      • PR team will begin working on this starting our workday

 

Workday Plan

  • Begin teaching the team about new outreach software Jackson found

  • Practice pitches and cold calls

  • Final call for systems to give requests before break

  • Work with teams to finalize plans for merch and new opportunities to come next sem

Chief Engineer

 

 Previous Action items

Andrew gonna motivate
i wanna talk with aeroshell
i wanna talk with gerard/diya/parthy
power gen new lead
Rectangular vs Curved top shell FEA done by workday

 System Updates

Controls:

Updates

  • Maddie and Krish - routing is in progress and almost complete

  • Mika - finished dash routing. review needed.

  • Oscar - Leader Dash, SendTriitum

  • Eliana - Busy, started on pedals board schematic.

  • Lucy - Busy. Lighting schematic needed to be updated

  • Akshay - started on schematic for the breakout board

Week Plan

  • wanna go to pickle to test motor stuff. i can’t go in until friday. maybe have another member go in with Parthiv.

  • one on ones (next week)

Upcoming Deadlines

  • didn’t get much progress over break as I wanted.

  • Controls Software Architecture

  • Motor controller -

BPS:

Updates

  • No progress on Watchdog from Michael over break. I’m helping him with some errors he has in there.

  • Phoenix is integrating the PWM code she’s writing into some other code that was recently written.

  • Clark starting layout

  • Abby is also starting layout

  • Goal for Amperes is reviewable schematic by end of workday but I expect that to be pushed a weekish

  • I doubt boards will be ready by winter break, talking to my members they said they could work on it during break.

Week Plan

  •  

 

Upcoming Deadlines:

  • [in review ]- 11/09/26 - BPS Leader Software Architecture

  • [In review] PeripheralSOM

  • 11/23/26 - IWDG with HAL and no RTOS

  •  

 

Power Generation:

Updates

  • Commercial MPPT arrived :0

  • Tanya

    • should we daisy chain or web blackbody Cs?

    • gonna have a separate irradiance board from blackbody C to extend to top shell

  • There’s issues with rectangle topshell

  • MPPT group

    • moving on to researching boost converter

    • waiting for champer’s final review of schematics

  • Tong

    • Schematics for lighting. Should be ready for review this weekend.

 

Week Plan

  •  Need to fill out some forms for solar cells for Niloo

  • Did operations reach out to make-my-solar? Can’t remember if I’ve done the forms yet.

 

Upcoming Deadlines

  • 12/9/2024 - Array Layout Sent to D2 for review

  • 12/16/2024 - Order boards

  • 01/19/2024 - Array x Mechanical PDR

 

Data Acquisition:

Updates

  • Weather + Array + Battery + Terrain all integrated. Working on simulating dynamics.

  • RF Receiver schematic complete. Working on layout

  • IMU/RPM board schematic complete. Working on layout.

Week Plan

  • Give thanks to the people that have given us so much

Upcoming Deadlines

Nov 23, 2024 - RF Board Layout

Nov 23, 2024 - IMU/RPM Board Layout

 

Power Systems:

Updates

  • Power board ordered!

  • eFuse testboard reviewed. Yet to be ordered

  • Active precharge board (hardware version) ordered and received! Jacob is testing LV side.

  • Power monitoring board layout started.

  • No waterjetted sigma clad yet. Might need to do some spot-welding over break.

Week Plan

  • push for board finalization and get most (if not all) current-gen and test boards ordered soon.

 

Upcoming Deadlines

Nov 9, 2024 - Power Board Layout
Nov 24, 2024 - Order Power Board
Nov 24, 2024 - Order eFuse testboard
Nov 24, 2024 - ESP32 Batt Char board sch
Nov 24, 2024 - Power Mon board layout
Nov 24, 2024 - Active Precharge layout

Electromechanical:

Updates

  • eplan licenses acquired

  • moco cooling complete

  • Intake/exhaust panel patterns

Week Plan

  • replace motor fuse, try to run again

  • finish battery panels and send them to get water jet

  • start manufacturing new battery locks

  • start manufacturing vibration jig

  • cooling stuff - intake, exhaust, mppt, calcs

 

Upcoming Deadlines

Dec 4 - MPPT and MoCo Enclosures

 

Body:

Updates

  • Completed some initial Ansys sims (had errors with meshing, currently working on it)

  • Work done on daybreak pedal box (to be finished soon)

  • yeah lol it was break

Week Plan

  • Finish simming latest frame iteration

  • Compile next steps for changing frame design

  • Continue work on Daybreak pedal box redesign

  • Finish up initial CAD designs for next-gen steering wheel, ballast box, and daybreak steering wheel

 

Upcoming Deadlines

Dec 14th, 2024 - Finish welding plan and initial frame jig design plan
Dec 14th, 2024 - Initial Ergo CAD designs finished

Dynamics:

Updates

  • General:

    • Slept and traveled not much work done

  • Unsprung:

    • Unsprung was traveling the entire time

  • Suspension:

    • Suspension got a mix of some CAD and force matrix but also some weren’t able to get work done.

  • Steering:

    • Steering got upper and lower steering CAD to exist

 

Week Plan

  • CAD for every part should exist by Thursday

  • Unsprung:

    • Sim the hubs

      • Redesign

    • Break button dimensions and forces on the rotor when we lock up

    • Figure out how to properly use SKF simquick pro

    • Finalize brake rotor design, figure out ways to manufacture in house or outsource the manufacturing of the brake rotors, and document your brake rotor decision process

    • Make CAD for trailing arm with caliper mount, motor joint, and “pin joint” for the frame

  • Suspension:

    • completely define the hdpts

    • first sim dummy apexes and bellcranks

    • define spring rates ( have to talk to ic and fix some orientations of the masses on the car maybe)

    • probably going to tweak the motion ratio in the front - first shock selections

  • Steering:

    • Talk to Kenta about actual location of upper steering pertaining to steering wheel

    • Fix the steering in the frame reference sketch

 

Upcoming Deadlines

Nov 20, 2024 - Upper steering architecture selected (is in talks with ergo and suspension)- Steering
Nov 16, 2024 - Bump steer design optimization - Steering
Dec 5, 2024 - Every single part has a CAD
Dec 5, 2024 - Version 1 of Upright design in CAD - Unsprung
Dec 5, 2024 - Finalize brakes and rotor config (Arav got us this data) - Unsprung
Dec 5, 2024 - Caliper and motor mount for Swingarm - Unsprung + Suspension
Dec 5, 2024 - Version 1 of Hub design in CAD - Unsprung
Dec 7, 2024 - Brake calipers and rotor size decided (Arav got us this data) - Unsprung

Aeroshell:

Updates

  • Aerodynamics

    • some members(at least 2) got their sims done

  • Composites

    • all bb layups except 1

    • all daybreak prep done, pretty much ready to bond w/ frame whenever

    • Did first frame test pieces

    • Did one with a higher vol fraction which looks better (bc less excess resin) but i forgot to take pic

    • Sanded the fcf part a bit, not effective. takeaway: we need to get rid of layer lines in mold. solution, more sanding or acetone vapor stuff

      image-20241203-012523.png
    • michael and i cleaned out pickle

 

 

Week Plan

  • Aerodynamics

    • everyone needs to have an idea for the part they want to put on the shell, it needs to be able to put together as a final part on workday

  • Aeroshell(me)

    • need to define some architecture things by workday, flat topshell or not,

  • Composites

    • finish battery box, another metal sheet to be sanded, start making test coupons for nomex honeycomb frame panels, finalize test fixtures for panels, finalize test plans for demold and resin infusion

    • Also will be working w/ emech to finalize plans for composite enclosure and also testing abs acetone vapor stuff to use in composite enclosure and composite steering wheel

 

Upcoming Deadlines

 New Action items

 

 

 Decisions

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