Integration targets

Integration Targets

Dynamics

Pack all bolts, washers, cotter  pins, spare parts, tooling, etc for comp

Ensure we have enough argon for comp (check welding materials)

Test all tools we are bringing to comp

Prepare backup of parts and tooling we would like to bring

Inventory all bolts, tools, spares and all things we want to bring to comp

Safety wire critical fasteners like the wheels and anything safety wired on old car

Check to see if we are passing all the dynamic tests

Do driving testing to look for any problems

Bleed the brakes

Mount brake lines (Handbrake)

Tune the shocks to the right stiffness (25% sag following fox instructions)

Test assembled steering mounted to frame, Looking for proper travel for wheels (check to make sure wheels are turning to the right angle), make sure there aren’t any interferences with the dash or wiring.

Test fit to car and find any interferences with the wheel well cutouts, wheel cutouts, bulkheads, cooling ducts, and wire harnessing

Test fit dynamics to itself, look for interferences. Ensure its traveling the correct distance

Mount new wheels to rims

Aeroshell

Find all extra products to make repairs like waterproofing issues, things falling off, etc

Prepare extra scrap epoxy and carbon fiber for patching in case we have any issues

Sticker the important parts of the car per regs (high voltage, estop, pull latch)

Vinyl wrap the car

Cut hole for estop and mount it to car

Towing point (make sure we have one that is accessible

Lanyard mount to topshell

Canopy latch

Canopy hinge

Shell to Shell Attachment x2

Wetlaup Bulkheads to Car

Waterjet bulkheads (labeled so he knows which is which and knows where we need to reinforcement ones located)

Bulkheads (built or bought) – metal reinforcement in the correct ones

Waterproof array holes

Waterproof the windshield

               -ceramic coat/hydrophobic coat the windshield

               -Silicone the around the windshield

Mount polycarbonate windshield

Cut windshield

Find way to remount cutouts to car

Wheel well cutouts

Shell to frame attachment wet layups

Lanyard mount to frame (has to be welded)

Finalize the attachment methods

Mount array

Pop holes into the top shell

Paint/Vinyl the top shell

Emech

Wire Car

• Parthiv Shah Youll need to fill this section out with me cuz i  don't know it all

Mount quick disconnect for steering wheel

Mount enclosures to car

Supp Battery Enclosure

BPS Enclosure

HV Enclosure

LV Enclosure

Battery box into car

BB Latch placed into car

Battery box mounts added onto BB

motor interface box

Manufacture Supp Battery box - done

controls box - done

Ergo

Roll cage foam

Wire Brakes

• brake fluid in pickle, can use old brake lines

ballast box mounted

driver shield mounted

Ballast box welded/assembled

Ballast Box manufactured

steering wheel manufactured

Harness mounted

Foam for seat (Preferably covered with fabric)

• Cut some wood to glue foam to, staple towel/fabric into wood

Weld occupant space

Backrest manufactured

• can be rectangle (just double check it looks similar to cad), can use shear cutter ask jamie

Headrest manufactured

• can be rectangle , can also use shear cutter for this

Belly pan manufactured

Harness procured

Dashboard manufactured

Brake assembly

• weld tabs, 3d print jigs
• buy fasteners