Cooling Integration

Materials List:

• Battery Box Intake Assembly

  • 2 Intake Base Parts

  • 2 Intake Cover Parts

  • 2 Hooks

  • 2 Duct Adapters

  • 4 80x80x25mm fans

  • 2 torsion springs 

  • Mesh Sheets high density 

• Battery Box Outtake Assembly 

  • 2 Holder Parts

  • 2 Cover Parts

  • 4 80x80x25mm fans 

• Nose Intake and Exhaust Assemblies 

  • 2 nose intake assemblies (base and duct adapter per assembly)

  • 2 exhaust assemblies (base and duct adapter per assembly)

  • Mesh Sheets low density 

• Ducts

  • 25 foot 4in. diameter aluminum ducts (Cut in half) for intake

  • 8 foot 4in. diameter aluminum ducts (Cut in half) for exhaust

  • 8 Compression Straps 

• Screws

  • 32 4.5in. diameter screws for fans

  • 12 M3 screws

  • 13 M4 screws

Procedure:

RED: Steps to be done before BB is slide into frame 

BB Intake:

1. Fan testing 

2. Put together bases + fans + covers

3. Screw into BB lid and route wires

4. Assemble Adapters with duct and Hooks + Springs + meshes

5. Slide adapters into the intake and lock

BB Outtake:

1. Fan testing

2. Attach fans to holders 

3. Screw holders onto the BB (has to be done with the BB lid off)

4. Attach covers to the holders

5. Attach ducts

Nose Intake and Exhaust:

1. Epoxy base of noses and exhaust onto the aeroshell

2. Slide meshes in 

3. Cut ducts and route them through the aeroshell

4. Attach ducts to adapter with compression 

5. Lock adapter to base