2024-09-09 Mechanical Meeting

 Date

Sep 9, 2024

 Participants

  • @Gerard Cardenas

  • @Harshit Dalmia

  • @Evan Zhang

  • @Kayla Lee

  • @Noah Hickman

  • @Joshua Miksits

 Goals

  • Individual System Requirements

  • Research/testing Checkpoint Review

  • Design Brainstorm and Development?

  • Daybreak Plan

  • Trial Workday Plans

 Discussion topics

Item

Notes

Item

Notes

Division/System Requirements

High Level Flowchart:

2024-2026 Requirements Sheet

Research/testing Update

3 wheel or 4 wheel

  • 3 Wheel is better but the only concern is tipping

Design Architecture Options

For a 3 wheel car:

Driver and battery position

  • Driver in the middle/front - battery box is behind the driver

    • advantageous since driver contributes the most mass

  • Driver is in the middle/rear - battery box is in the front or sides of driver

    • on sides of driver will increase width

Aeroshell - find optimal shell profiles (front and side) for the above options

  • Seat bottom shell into top shell

Dynamics

  • Front double wishbone suspension

    • external or internal

      • for internal suspension - top control arm mounted on top of frame

    • determine lengths of wishbones and ideal suspension travel

  • Rear suspension

    • Trailing arm (with two arms/one shock)

    •  

Design Philosophy

  • Skeleton model/reference sketches

  • Naming convention

    • 26-SYS-XXXX-RX-(Description)

  • Use of global variables and equations

Daybreak Plan:

  • won’t have a dedicated discussion, just a check in on progress

System

 

System

 

Aeroshell

What is broken/insufficient?:

What repair options exist?:

How much time do you believe each option will take?:

What level of involvement could new members have in these processes?:

What is your overall outlook on the feasibility of us repairing daybreak with such a capacity that we could pass scrutineering in FSGP 2025?:

Fergo

What is broken/insufficient?:

  • Fix some of the roll cage welds (if possible)

  • Roll cage needs to be painted

  • Brake light broken

  • Steering wheel (controls buttons and wiring is fucked)

  • Seat?

What repair options exist?:

  • weld frame : (

  • paint frame : (

  • get new brake light

  • Make new steering wheel

  • Idfk about seat, need to look into it

How much time do you believe each option will take?:

What level of involvement could new members have in these processes?:

What is your overall outlook on the feasibility of us repairing daybreak with such a capacity that we could pass scrutineering in FSGP 2025?:

Dynamics

What is broken/insufficient?:

  • Upper and lower steering column

  • Wishbone lengths

  • Shock extender

What repair options exist?:

  • Remake wishbones

  •  

How much time do you believe each option will take?:

What level of involvement could new members have in these processes?:

What is your overall outlook on the feasibility of us repairing daybreak with such a capacity that we could pass scrutineering in FSGP 2025?:

Emech

What is broken/insufficient?:

What repair options exist?:

How much time do you believe each option will take?:

What level of involvement could new members have in these processes?:

What is your overall outlook on the feasibility of us repairing daybreak with such a capacity that we could pass scrutineering in FSGP 2025?:

Trial Workday Plan:

  • What if someone wants to do two systems at once?

  • What materials do we need for your plans?

  • Logistics: how to go from one system to another, do you need the car for your plans, etc.?

System

Plans

System

Plans

Aeroshell

Make a bomb

Fergo

 

Dynamics

Meth

Emech

 

 Action items

@Jason Heston @Aidan Hodgin Continue practicing surface modeling in Solidworks
@Noah Hickman @Joshua Miksits Start modeling a basic frame (make it adjustable by using reference sketches, global variables, and equations); look at roll cage designs
@Harshit Dalmia Start making a skeleton reference sketch for dynamics (make it adjustable by using reference sketches, global variables, and equations)
@Parthiv Shah Continue working on new pack/box design - refine design; come up with replacement enclosure for Daybreak

 Decisions

Related pages